Patterson-Kelley MOD-04 Manuel d'utilisateur

PATTERSON-KELLEY THERMIFIC® MODU-FIRE® GAS-FIRED BOILER Installation and Owner's Manual Installation Date: ___________________

Modu-Fire® Gas-Fired Boiler Installation 7 is wired for 120 volts, single phase, 60 hertz. The total operating amperage is indicated on the ratin

Modu-Fire® Gas-Fired Boiler Installation 8 WARNING! This boiler should not be installed with an automatic damper on the flue. Damper failure coul

Modu-Fire® Gas-Fired Boiler Installation 9 Vent Termination The vent must be provided with a weather cap of ap-proved design and adequate ca

Modu-Fire® Gas-Fired Boiler Installation 10 Gas Piping Note: Install a sediment trap (drip leg) and a union connection ahead of the primary ma

Modu-Fire® Gas-Fired Boiler Installation 11 3.7.1 Gas Supply Piping by Installer The boiler and all gas piping connections should be pressure-te

Modu-Fire® Gas-Fired Boiler Installation 12 Consideration must be given to all possible condi-tions and their consequences. Piping With Refrigera

Modu-Fire® Gas-Fired Boiler Installation 13 WARNING! Never install a valve that can isolate the low water cutoff from the boiler. Drain Valve

Modu-Fire® Gas-Fired Boiler Installation 14 2. Gas connection has been made, pressure tested for leakage, and the line purged of air. Make sure

Modu-Fire® Gas-Fired Boiler Installation 15 the main burner shuts off (the green "Heat" indicator will go out). The high-limit switch

Modu-Fire® Gas-Fired Boiler Installation 16 For example, assume the following settings: Item Display Value Setpoint 1 SP1 160 Low Temp Differ

Modu-Fire® Gas-Fired Boiler Table of Contents 1.0 INTRODUCTION ...1 2.0 SAFETY...

Modu-Fire® Gas-Fired Boiler Installation 17 Analog Input Direct Drive The firing rate of the boiler is controlled by an ex-ternal analog signal,

Modu-Fire® Gas-Fired Boiler Installation 18  To change to manual operation press EXIT for 5 seconds.  The LED above the hand symbol lights u

Modu-Fire® Gas-Fired Boiler Installation 19 Table 1 - Table of Parameters

Modu-Fire® Gas-Fired Boiler Installation 20 Configuration Level The configuration level is used to set up the control for the sensors used, and t

Modu-Fire® Gas-Fired Boiler Installation 21 3.12.3 Gas Pressure Adjustment See rating plate for the minimum and maximum gas pressure of the boi

Modu-Fire® Gas-Fired Boiler Operation 22 4.0 OPERATION 4.1 GENERAL 4.1.1 Control Panel Front The front of the control panel shows Ope

Modu-Fire® Gas-Fired Boiler Operation 23 4. Turn power switch on. If a red warning indica-tor is illuminated, see call for factory-trained pers

Modu-Fire® Gas-Fired Boiler Maintenance 24 5.0 MAINTENANCE General Lock out / Tag out procedure must be em-ployed when servicing unit. Hazard

Modu-Fire® Gas-Fired Boiler Maintenance 25 3. Inspect burner for any signs of deterioration or corrosion. Replace immediately if deterioration

Modu-Fire® Gas-Fired Boiler Maintenance 26 8. Before re-installing the burner, check the cleanliness of the heat exchanger and the condi-tion

Modu-Fire® Gas-Fired Boiler Table of Contents 5.3 Removing the Exchanger ... 26 5.4 After All Repairs or Maintenance...

Modu-Fire® Gas-Fired Boiler Maintenance 27 5.5 SEQUENCE OF OPERATION 5.5.1 Standard Modulating 1. When the On/Off (Main power) switch is turn

Modu-Fire® Gas-Fired Boiler Maintenance 28 14. When the load is below the low fire rating of the boiler the boiler will continue firing and the o

Modu-Fire® Gas-Fired Boiler Maintenance 29 minal 9 of the Combustion Control is energized. This opens the main gas valve and energizes the air g

Modu-Fire® Gas-Fired Boiler Maintenance 30 • Check the cabinet pressure for a minimum of 0.3" w.c. • Check burner is clean (refer to Secti

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 31 6.0 PARTS/TECHNICAL SUPPORT Spare parts and replacement parts can be ordered from your lo

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 32 # 2 STARTINTERLOCKFLAME SAFEYALARM# 1 STARTINTERLOCKCUSTOMER CONNECTIONSStandard Unit - Lo

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 33 CUSTOMER CONNECTIONS# 2 STARTINTERLOCKFLAME SAFEYALARM# 1 STARTINTERLOCKANALOGINPUT-- +Sta

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 34 CUSTOMER CONNECTIONS# 2 STARTINTERLOCKFLAME SAFEYALARM# 1 STARTINTERLOCKANALOGINPUT-- +Sta

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 35 CUSTOMER CONNECTIONS# 2 STARTINTERLOCKFLAME SAFEYALARM# 1 STARTINTERLOCKALTERNATESETPOINTO

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 36 FLAME SAFETYALARM# 1 STARTINTERLOCK# 2 STARTINTERLOCK120/1/60CUSTOMER CONNECTIONSIRI Unit

Modu-Fire® Gas-Fired Boiler Introduction/Safety 1 1.0 INTRODUCTION The P-K MODU-FIRE® Gas Fired Boiler is a revo-lutionary advance; Patterson-K

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 37 ANALOGINPUT-- +CUSTOMER CONNECTIONS120/ 1/ 60FLAME SAFETYALARM# 1 STARTINTERLOCK# 2 STARTI

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 38 ANALOGINPUT-- +CUSTOMER CONNECTIONS120/ 1/ 60FLAME SAFETYALARM# 1 STARTINTERLOCK# 2 STARTI

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 39 120/1/60ANALOGINPUT-- +ANALOGINPUTSETPOINT+mA +V(c)OUTDOOR AIRTEMPERATUREALTERNATESETPOINT

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 40 Standard Unit – Panel Layout

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 41 IRI Unit – Panel Layout

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 42 6.2 BOILER PARTS LIST 6.2.1 Main Assembly No. Part 1. Mixer Core, Bur

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 43 6.2.2 Control Panel No. Part 1. Thermostat (Manual Re-set) 2. Ther

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 44 No. Part 1. Thermostat (Manual Re-set) 2. Thermostat (Oper

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 45 6.2.3 Gas Trains 6.2.3.1 Standard Gas Train - 1000 No. Part 1. Main Ga

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 46 6.2.3.2 Standard Gas Train - 1500 & 2000 No. Part 1. Main Gas Shutof

Modu-Fire® Gas-Fired Boiler Safety 2 2.4 SAFETY LABELS NOTEMake sure this union istight before closing cabinetcover after servicing boiler.Reor

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 47 6.2.3.3 IRI Gas Train - 1000 No. Part 1. Main Gas Shutoff Cock 2. Main G

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 48 6.2.3.4 IRI Gas Train - 1500 & 2000 No. Part 1. Main Gas Shutoff C

Modu-Fire® Gas-Fired Boiler Parts/Technical Support 49 6.2.4 Cabinet IC EC EC No. Part 1. Exterior Cabinet, Assy. 2. Exterior Cabinet, D

Modu-Fire® Gas-Fired Boiler Limited Warranty 50 7.0 LIMITED WARRANTY Subject to the terms and conditions herein and except as pro-vided below wi

BOILER SERIAL # ___________________________ MODEL # _________________ DATE_________________INSTALLATION: Name: _______________________________________

Modu-Fire® Gas-Fired Boiler Safety 3 • Fire and explosion hazards! Do not store or use gasoline or other flammable vapors or liquids in the vic

Modu-Fire® Gas-Fired Boiler Safety 4 2.5.5 Pressure Hazards Improper use mayresult in fire or injury.Read instructions/safetymanual before inst

Modu-Fire® Gas-Fired Boiler Installation 5 3.0 INSTALLATION 3.1 RECEIVING AND STORAGE 3.1.1 Initial Inspection Upon receiving the boiler, i

Modu-Fire® Gas-Fired Boiler Installation 6 Adjustable Legs for Leveling and Floor Clearance 3.3.3 Clearances If the boiler is to be installed